Features
The machine is applicable for aseptic filling and packing of liquid milk and non-soda drink, fruit juice, coffee, plant protein drink, tea beverage, fruit wine etc.
Specifications
Item specification
Model PACK-V1-6000
Name aseptic filler
Capacity 6000 bags /H
Filling capacity 200 ml slim
Dimension 4500*2500*4200mm
Connect 2200 mm (W) × 3500 mm (H)
Weight 5000 kg
Electrical 380V±10 %( 3φ) 50/60Hz
Motor 35 kW
Air usage 500±100 L/ M（ 0.6 ～ 0.7 Mpa）
Connect type and joint diameter： thread 1/2 4 pipes joint
Tap water usage 15 L/M( 0.3～0.45 Mpa、below 20℃ )
Connect type and joint diameter ： thread 1/2 4 pipes joint
Steam usage: 4.5 kg/H（130 ± 5 ℃、0.17± 0.03 Mpa）
Connect type and joint diameter： DN25
H2O2 usage: 0.6～ 1.0 L/H（ 30 ～ 50 %）
Control system: PLC（HM5）
Printing setting: without
Discharge conveyor: chain
Filling material temperature: 5℃～50℃
Filling density 150 CPD
Connect type and joint diameter supply： DN 38 SuS cape or thread
Return: DN 38 SuS cape or thread
Connect pressure: 50 ～ 150± 10 KPa
Container type:
Container specification: 106×41×63
Packing material type:
Packing material specification: 200S
II Main component
No.
Supplier
Name
Country of origin
1
MITSUBISHI
IPU
Japan
2
HITECH
Touch screen
Japan
3
Schneider
Electrical switch
France
4
GEMU
Control valve
Germany
5
SICK
Color sensor
Germany
6
ABB
Motor
Sweden
7
DANROL
Electrical roller
Demark
8
FESTO、 CAMOZZI
Controlling pneumatic part
Germany
9
SHINKO
Temperature Controller
Japan
III. Capability features:
1. High efficiency, low wastage
2. Easy operation
3. Stable moving
4. Precise filling
IV. Technical details
1. Pressure:
(1). Compressed air pressure: 0.6-0.7Mpa
(2). cooling water pressure: 0.3-0.45Mpa
(3). Hot water pressure: 0.3-0.45Mpa
(4). Steam pressure: 170-200Kpa
(5). Product pressure: 0.5－3.5bar
(6). Aseptic air pressure: 25－35Kpa
(7). Roller pressure: 0.3Mpa
(8).Short-stop vertical pressure: 2.0-2.5Kpa
(9). Vertical pressure: 2.5-4.0Kpa
(10).Photoelectric protect air pressure: 10-30Kpa
(11).Spray cup air pressure: 0.3Mpa
(12).Horizontal liquid pressure: 9.2－10.2Mpa
(13).Cutting pressure: 8.0－9.0Mpa
(14).Drawing correct cylinder pressure: 0.2－0.3Mpa
(15).Fold sealing pressure: 150－200Kpa
(16).Water pressure storage pressure: ≥0.5bar
(17). Adjusting valve I/P sensor pressure:
Pre-heating 0.1bar sterilize: 2.0bar
Clean 3.5bar produce: 0.8bar
(18).Aseptic room and H202 tank pressure: 20－35mmH2O –5－0mmH2O （1Mpa=1000Kpa=10bar）
2. Temperature:
(1). Hot water: 60－75℃（outside clean）
(2). Sterilize tank water pre-heating: 85℃
(3). Sterilize tank water: 80℃
(4).Sterilize tank H202: 74－76℃
(5).Air heater: 360℃
(6). Air heater pre-heating: 400℃
(7). Pipe sealing: 280℃
(8).Vertical seal: 380℃
(9). Air knife temperature: 125－130℃
(10).Pre-sterilize: 270 ℃ before produce, 120－135℃during produce.
(11).Steam temperature input: 120－140℃
(12).Inside sealing belt temperature: 190℃
(13).Air conditioner requirements: 28－35℃
(14).Paper seal temperature: 190－210℃
3. Flow
⑴.Left –right claw cooling water flow:≥0.7L/min
⑵. Constant current valve：3.8L/min
⑶.Product back flow ：10%
⑷.Clean flow ：≥8000L/h(2.2-3.5bar)
4. Others
(1).H2O2 ：35％－50％
(2).Cleaning agent：0.8L－1L（outside clean）
(3). H2O2 ：0.7－1.2L/h
⑷. Product temperature ：5－50℃
⑸. Environment temperature：15－30℃
⑹. Lubricate oil：0.01L/h
⑺. Cooling water：10L/min
⑻. Max granule：600μm(horizontal)
⑼. Steam flow：2.4Kg/h
(10).H2O2 PH value：2－4
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